ERNDTEBRUCKER EISEN WERK (EEW)
FULL SCOPE INSPECTION OF 41MM WT LTS MPQT PIPES (PUP PIECES).
INTERPRETATION AND SENTENCING OF FILMS AND DIGITAL RADIOGRAPHS; WITNESSING AND VERFYING CALIBRATION
CHECKS ON NDT EQUIPMENT AND PROCESS; SUCH AS ULTRAVIOLET MPI; MANUAL AND AUTOMETED ULTRASONIC
TESTING OF WELDS AND ENDS USING SHEAR AND COMPRESSION PROBES. WELD CAP SCANS POST; HYDROSTATIC
TESTING VERIFICATION. MONITORING / WITNESS DUTIES WITH APPROVED ITP; IDENTIFICATION; PLATE PREP.;
COLD FORMING; EDGE PRE.; WELDING EXPANSION; VISUAL AND DIMENSIONAL CONTROL MANUAL AND AUTOMETED WITH
FARO. CONTROL CHECK OF 3.1 / 3.2 CERTIFICATIONS: AUDITOR WHICH PIPES WERE INSPECTED: DAILY REPORTS
ON DUTIES WERE COMPLETED AND ALL PAPERWORK KEPT UP TO DATE FOR TRACEABILITY RECORDS
HABA CONRETE PIPES
DUTIES WERE FOLLOWS: MONITORING THE FORMWORKS; INNER AND OUTER BASKET CONNECTED (BY HAND);
DDIMENSIONAL AND VISUAL CONTROL; PIPE INSTALLATION; HEALTH AND SAFTY; ENVIRONMENTAL; REVIEWED
MECHANICAL TEST REPORTS
BREMEN NEUSTÄDTER HAFEN
DUTIES WERE FOLLOWS; UNLOADING OF COATED PIPES FROM TRAIN: CONTROL CHECK THE COATED PIPES INSIDE AND
OUTSIDE; CHECK OF PIECES AND PIPE NO; STOCKING OF PIPES IN THE CORRECT STORAGE
CLIENT: GAZPROM
SOUTHWEST SCOTLAND SYSTEM ONSHORE (SWSOS)
REINFORCEMENT PROJECT
IN PROCESS INSPECTION AND REVIEW OF DOCUMENTATION OF AUTOMATIC WELDED PIPES WITH DIFFERENT SIZES
WITH GRADE L450ME OF APPROX. 5000 PCS. ACC. TO ITP AT EUROPIPE MÜLHEIM.
MONITORING, NON DESTRUTIVE TESTING, FINAL INSPECTION, WITNESS OF MECHANICAL TESTING, DOC REVIEW AND
RELEASE OF MATERIAL ON BEHALF OF STORK SINCE FEBRUARY 2016.
BENDING OF PIPE MATERIAL OF 165 PIPES ACC. TO ITP AT SMGB MÜLHEIM.
MONITORING, FINAL INSPECTION, WITNESS OF MECHANICAL TESTING, WITNESS OF NON-DESTRUCTIVE TESTING (UT,
MP, X-RAY), DOC REVIEW AND RELEASE OF MATERIAL ON BEHALF OF STORK SINCE MAY 2016.
CLIENT: GAS NETWORKS IRELAND
ERC REFINERY Project
IN PROCESS INSPECTION OF VESSELS (ADSORBERS) HYDROSTATIC PRESSURE
TEST, X- RAY EXAMINATION, CHECK OF WELD SEAMS, FINAL INSPECTION INCLUDED
VISUAL AND DIMENSIONAL CONTROL (INTERNAL AND EXTERNAL), MARKING AND NOZZLES CHECK, PAINTING AND
ABRASIVE MATERIAL CONTROL, ADHESION TEST, KKS TAGGING CHECK AT VAKO GMBH IN KREUZTAL- GERMANY ON
BEHALF OF GSEC
CLIENT: EGYPTIAN REFINING COMPANY (TAKRIR)
MOHO NORD PROJECT
INSPECTION OF BUTTFLY VALVES, WITNESS OPEN CLOSED FUNCTIONAL TEST, PRESSURE TESTS (TIGHTNESS TEST,
SEAT LEAKAGE TEST), HYDROSTATIC TESTS), PERFORMING FINAL INSPECTION INCLUDING VISUAL AND DIMENSIONAL
CHECK AT ZWICK ARMATUREN GMBH IN ENNEPETAL- GERMANY ON BEHALF OF TOTAL
CLIENT: TOTAL
EGINA PROJECT
FULL SCOPE INSPECTION OF WELDED RISER LINE PIPESMONITORING AND IN PROCESS INSPECTION ACC. ITP OF
TREACEBILITY, COLD FORMING WELDING SUPERVISOR, HEAT TREATMENT, DIMENSIONAL, MARKING, FINAL
INSPECTION, PACKING-, LOADING- INSPECTION
DESTRUCTIVE TESTING:
CHARPY, TENSILE, HARDNESS, SIDE BEND, MACRO & MICRO, CTOD, HIC-,
SSCC TEST,
CHEVRON SOONER TULSA PROJECT(OCTG)
PRODUCTION MONITORING OF SEAMLESS PIPES AND INTERGRAL CONNECTION, MATERIAL GRADE: VM125HYHC AT
VALLOUREC DüSSELDORF RATH AND VARIOUS TEST LABS.
VALLOUREC RATH MILL;
MONITORING AND IN PROCESS INSPECTION OF PRODUCTION: ROLLING,
HEATREATMENT, NDE, INTEGRAL CONNECTION OF PIPES MECHANICAL TESTING:
CHARPY, TENSILE, HARDNESS, HIGH COLLAPSE TEST. METALLOGRAPHIC,
HIC ACC. NACE,
CLIENT: PPI
CONGO / RUSSIA / BORNEO / GABON / NIGERIA PROJECT
MANUFACTURED SEAMLESS PIPES AND COUPLINGS OF VARIOUS MATERIAL AT
VALLOUREC DUESSLDORF RATH, SMBG MUELHEIM AND TEST LAB ON BEHALF OF
SICA
CLIENT: TOTAL
DUESSLDORF RATH MILL:
MONITORING AND IN PROCESS INSPECTION ACC. ITP AND SPECIFICATIONS:
INSPECTION OF PIPES AND COUPLINGS FOR VAM TTR AND VAM HP, NONE
DESTRUCTIVE TESTING (UT- MP- TESTING), FINAL INSPECTION
SMGB MUELHEIM MILL:
IN PROCESS INSPECTION OF PRODUCTION OF SEAMLESS PIPES AND COUPLINGS
ACC. SPECIFICATIONS: HEATREATMENT, INSPECTION OF PIPES AND
FOR VAM TTR AND VAM HP, NONE DESTRUCTIVE TESTING (UT- MP- TESTING), FINAL
INSPECTION.
SMGB TEST LAB MUELHEIM:
MECHANICAL TESTING OF TEST COUPONS:
CHARPY IMPACT, TENSILE, HARDNESS
CLIENT: TOTAL
NORTH AMETHYST PROJECT
MONITORING OF WELD TUBING, FIXED ROV SINGLE COUPLING AND CONTROL
ASSEMBLED EQUIPMENT, MATERIAL GRADE: STAINLESS STELL (1.443 316/361L),
DIMENSION: 3/8- 1/16", ACC. TO ITP AND SPECIFICATION OF PRE- AND
QUALIFICATION WPQR / WPS, VISUAL AND ENDOSCOPE INSPECTION, NONE
DESTRUCTION TESTING:
X-RAY EXAMINATION AND FILM REVIEW, PENETRANT TESTING, PMI, DELTA FERRIT
CONTENT
CLIENT: HUSKY
MEDUPI UNIT 1 (APPROX. 198 PCS OF SPOOLS)
FULL SCOPE INSPECTION OF WELDED INTERNAL AND EXTERNAL BOILER PIPING,
MATERIAL GRADE: 16Mo3 (1.5415), 13CrMo4-5 (1.7335), 10CrMo9-10 (1.7380),
15NiCUMaNb (1.6368), X10CrMoVNb9-1 (1.4903)
MONITORING AND IN PROCESS INSPECTION ACC. ITP OF WELDING SUPERVISOR,
WELD PREPARATION, WELDING TEMPERATURES & PARAMETERS, INDUCTIVE
BENDING, DESTRUCTIVE TESTING (CHARPY, TENSILE HARDNESS, MACRO), NONE
DESTRUCTIVE TESTING (UT-, RT,- MP- VT- EXAMINATION), FINAL INSPECTION,
PAINTING-, PACKING-, LOADING- INSPECTION
CLIENT: ESKOM
SAPHINO PROJECT (APPROX. 2450 M SMLS PIPES)
RESIDIENT INSPECTION OF SEAMLESS PIPES FOR
COMBINTION OF CARBON STEEL WITH LINER AND
EXPANDING MANUFACTURED AT VALLOUREC DUESSLEDORF
ON BEHALF OF BUREAU VERITAS MONITORING AND IN
PROCESS OF PRODUCTION:
ACC. ITP; HYDROSTATIC PESSURE TEST, FINAL INSPECTION, NDE, HEATREATMENT,
MECHANICAL TESTING (CHARPY, TENSILE, METALLOGRAPHIC
CLIENT: PETROBRAS BRASIL
CHEVRON BIG FOOT 1 & 2 PROJECT (OCTG)
PRODUCTION MONITORING OF SEAMLESS PIPES AND COUPLINGS, MATERIAL GRADE: VM110RSS, L80, Q125 AT V&M
DüSSELDORF RATH AND VARIOUS TEST LABS. VALLOUREC RATH MILL;
MONITORING AND IN PROCESS INSPECTION OF PRODUCTION: ROLLING,
HEATREATMENT, NDE, THREADING INSPECTION OF PIPES AND COUPLINGS FOR
VAM TTR AND VAM HP FR, FINAL INSPECTION. MECHANICAL TESTING: CHARPY,
TENSILE, HARDNESS, METALLOGRAPHIC, HIC ACC. NACE,
CLIENT: PPI
CLOV PROJECT (APPROX. 200.000 M SMLS PIPES)
RESIDENT IN PROCESS INSPECTION OF SEAMLESS LINE- AND RISER PIPE PRODUCTION,
PIPES MANUFACTURED AT V&M DüSSELDORF RATH, SMGB BENDING MILL MüLHEIM AND VARIOUS TEST LABS.
VALLOUREC RATH MILL;
MONITORING AND IN PROCESS INSPECTION OF PRODUCTION: ROLLING, HEATREATMENT, NDE, DIMENSIONAL & FINAL
INSPECTION. MECHANICAL TEST WITNESS.
BENDING MILL;
IN PROCESS INSPECTION OF PRODUCTION:
INDUCTIVE BENDING, DESTRUCTIVE TESTING FOR SOUR SERVICE / NON-SOUR SERVICE (CTOD, CHARPY, TENSILE,
HARDNESS, METALLOGRAPHIC, HIC-NACE)
CLIENT: TOTAL
WEST FRANKLIN PROJECT
IN PROCESS INSPECTION OF WELDED SUPERDUPLEX AND CLADED STAINLESS
PIPES (COMBINATION OF CARBON STEEL WITH LINER AND EXPANDING)
MANUFACTURED AT BUTTING KNESEBECK ON BEHALF BV UK. ACC. ITP
HYDROSTATIC PESSURE TEST, FINAL INSPECTION, NDE, HEATREATMENT,
MECHANICAL TESTING (CHARPY, TENSILE, BEND HARDNESS, GRIPPING TEST,
METALLOGRAPHIC, MACRO AND MICRO), PACKING INSPECTION
CLIENT: TOTAL
NORD-ZUID ROUTE / LNG GAS STORAGE
(FOR TRAINING PURPOSES)
FULL SCOPE INSPECTION OF VARIOUS SIZES AND LENGTH OF SAW / HFI / SMLS´
PIPES, INCLUDING PRODUCTION MONITORING, NDT, MATERIAL TESTING, FINAL
INSPECTION AND EXTERNAL AND INTERNAL COATING (PE, PP, EP) OF GAS PIPING,
AT EUROPIPE-MüLHEIM, SMLP-HAMM/SIEGEN, SMGR/SZMF-SALZGITTER, BENDER
FERNDORF, PIPECOATINGS GMBH MüLHEIM, EUGEN SCHNABEL GMBH-GERMANY
CLIENT: N.V NIEDERLANDSE GASUNIE
KUSILE PROJECT
INSPECTION OF VALVES, WITNESS HYDROSTATIC PRESSURE AND LEAKAGE TESTS,
FAT, PERFORMING FINAL INSPECTION INCLUDING VISUAL & DIMENSIONAL CHECK
AT HP VALVES BV IN OLDENZAAL, NETHERLANDS, WELLAND & TUXHORN BIELEFELD
& SEMPEL AG KORSCHENBROICH ON BEHALF OF BUREAU VERITAS
GAS JUBAIL PHASE III PROJECT
INSPECTION OF OILFILTERS, WITNESS HYDROSTATIC PRESSURE TESTS,
PERFORMING FINAL INSPECTION INCLUDING VISUAL & DIMENSIONAL CHECK AT
INDUFIL BV DUIVEN, NETHERLANDS ON BEHALF OF SECL
INSPECTION OF BOOSTER & AIR COMPRESSORS & LUBRICATION UNITS, WITNESS ROTOR BALANCING TESTS, CHECK
THOOTH CONTACT PATTERN CHECK AND PERFORMING PACKING INSPECTION AT SIEMENS DUISBURG, GERMANY ON
BEHALF OF GERMANISCHER LLOYD
WELL TRAINED IN:
WINGATE PROJECT
TRAINEE INSPECTION OF COATED AND BARE PIPES MANUFACTURED AT SMLP (SALZGITTER MANNESMANN LINE PIPES)
HAMM- GERMANY ON BEHALF OF LLOYDS NETHERLAND.
GUMUSUT-KAKAP AP SEMI FS PROJECT
(FOR TRAINING PURPOSES)
FINAL INSPECTION OF CU/NI ALLOY PIPES AND FITTINGS AT KME IN OSNABRüCK, GERMANY
CLIENT: MALAYSIA MARINE AND HEAVY ENGINEERING SDN BHD
REPLACE FURNACE EFFLUENT VALVES IN OPII PROJECT
(FOR TRAINING PURPOSES)
PRODUCTION MONITORING, NDE, VISUAL WELD INSPECTION, PT TESTING, PRESSURE TESTS (TIGHTNESS TESTS,
SEAT LEAKAGE TESTS, HYDROSTATIC TESTS), AT ZIMMERMANN & JANSSEN TECHNOLOGIES GMBH
CLIENT: LYONDELLBASELL
MEDUPI PROJECT
TRAINEE INSPECTION OF VALVES, WITNESS HYDROSTATIC PRESSURE AND
LEAKAGE TESTS, FAT, PERFORMING FINAL INSPECTION INCLUDING VISUAL &
DIMENSIONAL CHECK AT HP VALVES BV IN OLDENZAAL, NETHERLANDS, WELLAND &
TUXHORN BIELEFELD & SEMPEL AG KORSCHENBROICH ON BEHALF OF BUREAU
VERITAS
CLIENTS:
ESKOM UK, ONESUBSEA, ESKOM ENTERPRISES LTD. SOUTH AFRICA, N.V, TRANSOCEAN, PETROBRAS BRASIL, PPI,
CHEVRON, BUREAU VERITAS UK, SUBSEA 7, TOTAL FRANCE, RINA, CTS, LYONDELLBASELL, EXXON MOBILE, ESKOM
ENTERPRISES LTD. SOUTH AFRICA, N.V NIEDERLANDE, GASUNIE, MALAYSIA MARINE AND HEAVY ENGINEERING SDN
BHD, GAS NETWORK IRLAND,
Inspection work performed at:
W. SCHULZ EDELSTAHL KREFELD | FLOWSERVE DORTMUND | MTT HERNE | WELLAND & TUXHORN AG BIELEFELD | MAN
| VALLOUREC & MANNESMANN MüHLHEIM & DUISBURG | SMLP HAMM & SIEGEN | SMGB MüLHEIM | AKER WIRTH
ERKELENZ| SEMPELL AG KORSCHENBROICH | EURO PIPE GMBH MüLHEIM A.D. RUHR | BENDER-FERNDORF ROHR GMBH
KREUZTAL | ERNDTEBRUCKER EISENWERK GMBH & CO. KG ERNDTEBRüCK | KROHNE GMBH DUISBURG | A. GREIFENBERG
GMBH & CO. KG | HP VALVES BV OLDENZAAL; NETHERLANDS; | VALLOUREC & MANNESMANN TUBES DüSSELDORF &
MüLHEIM | TEST LABORATORY MüLHEIM I TEST LABORATORY ELEMENT HERNE I EISENBAU KRäMER KREUZTAL|
INDUFIL BV DUIVEN; NETHERLANDS | VALLOUREC MILL DUESSEDORF RATH I SMGB BENDING MILL MüLHEIM I SZMF
DUISBURG I BUTTING KNESEBECK I ALMECON ARNSBERG I FRIEDRICH- WILHELMS HUETTE I BILFINGER PIPING TECHNOLOGIES
GMBH DORTMUND I Vako GmbH Kreuztal I Zwick Armaturen GmbH Ennepetal I BARTH & HOEPFINGER GMBH
NIEFERN- OESCHELBRONN , EUROPIPE MULHEIM I VOEST ALPINE AUSTRIA I SHAWCOR/SOCOTHERM ITALY I LEUSCH
GMBH- NEUSS I MPC- MULHEIM PIPECOATING- MULHEIM
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