17.08.2026 aktualisiert

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Senior Mechanical Design Manager

Zurich, Schweiz
Deutschland +1
info: Deutschland, Schweiz
Master Degree in Aerospace Engineering - Structural Specialization, Politecnico di Milano, 1997
Zurich, Schweiz
Deutschland +1
info: Deutschland, Schweiz
Master Degree in Aerospace Engineering - Structural Specialization, Politecnico di Milano, 1997

Profilanlagen

CV-Mazzucchelli -sGc.pdf

Über mich

Lead design engineer with extensive experience in different fields (Aerospace, Environmental, Chemical, Pharma, Ventilation), from startups to multinationals. Multi-faceted experience (Design, FEM and CFD, PM, on the field activity), flexibility in development, oversight on system lifecycle.

Skills

CADAutodesk InventorConfiguration ManagementSolidWorks (CAD)Design-FührungIngenieur-designprozesseEngineering ManagementFluiddynamikProjektmanagementMechanische SystemePrototypingBaukonstruktionStrukturdynamikStrukturmechanikSystem DesignThermoanalyseTestenCATIA V5ThermosystemeTeam ManagementCreoAnsys
System Design & Lifecycle Oversight
Extensive experience in the design of complex mechanical systems across multiple industries including Aerospace, Environmental, Chemical, Pharma, and Ventilation. Constant oversight on the whole lifecycle of systems under development, from concept to production.

Structural & Fluid Dynamic Analysis (FEM/CFD)
Proficiency in FEM and CFD analysis using tools such as Ansys, Hyperworks, Solidworks Simulation, Ansys CFD, Fluent, and Icepak. Application of multiphysic CFD/FEM methods to assess thermal behavior and structural integrity under cyclic and complex loading conditions.

Technical Project Management
Leadership of multidisciplinary design teams and management of projects from feasibility study through construction and installation phases. Experience with supplier management, procurement, validation, and testing across international projects.

CAD Software Proficiency
Hands-on experience with a wide range of CAD tools including Solidworks, Creo, CATIA, Inventor, and AutoCAD for the design and development of mechanical components and assemblies.

Design for Manufacturing
Application of design-for-manufacturing principles to ensure producibility, cost efficiency, and quality of mechanical systems and sub-assemblies.

Configuration Management
Experience as Configuration Manager in the aeronautical field, ensuring traceability and control of design changes throughout the product lifecycle.

Testing & Validation
Execution and supervision of testing activities including prototype testing, FEM validation, FMECA analysis, and weld analysis to ensure compliance with safety and performance requirements.

Supplier & Team Management
Management of internal and external resources, including design teams of up to 7 people and external consulting firms, as well as procurement and validation of components and sub-systems.

Project Planning Tools
Use of MS Project, Microsoft Office, Mathcad, and SMath for project planning, documentation, and engineering calculations.

Erfahrung

Berufserfahrungmehr als 10 Jahre
Freelancer seit2026

Sprachen

DeutschgutEnglischverhandlungssicherItalienischMuttersprache

Projekthistorie

Technical Collaboration (Pro-Bono)

Windtracx, Ticino (CH)
Design of a new system to tow cargo ships via a kite/drone which flies in high, powerful winds. Development of concept, feasibility analysis, and structural preliminary sizing.

Senior Design Engineer

Climeworks AG, Zurich (CH)
Managing the design of sub-assemblies of plants for capturing CO2 from air via Direct Air Capturing technology. Supervision and design of interfaces between different areas of the system (electrical, pneumatic systems, civil structures), installation strategy, safety requirements, maintenance solutions. Execution and check of FEM analysis for the main component under cyclic thermal stress. Supervision of system installation on construction site in Iceland and Switzerland. Key project: Prototype test plant in Basel.

Mechanical Design Manager

Gr3n, Chiasso (CH)
Managing internal and external resources to design experimental chemical plants and machineries for chemical recycling of PET from textiles and solid material. Design of skids and plants, FEM validation of reaction vessel under cyclic processing conditions, definition and procurement of components and sub-systems, validation and testing of the plants. Key project: Test plant with pressurized paddle vessel to decompose textile material by microwaves at high temperature.

Technical Office Lead

Baxter Campocologno Engineering, Campocologno (CH)
Managing projects of automated production lines to produce, fill and handle intravenous feeding medical bags for Baxter plants around the world. Management of projects (7 people team) from feasibility study up to construction and installation phase. Design, purchasing, checking assembling, testing and validating. Key project: Automatic over-pouching line to wrap intravenous bags in a clean environment, designed and manufactured on time and within budget during Covid period.

Mechanical Design Manager / Configuration Manager

ASE SpA, S. Giorgio su Legnano (IT)
Managing design and validation of Power Generation systems for the aeronautical field. Management of a 4 designers team and external consulting firms. FEM validation and validation by CFD of the thermal behavior of the system. Testing prototypes. Member of the Quality Check Board. Configuration management. Key project: Multiphysic CFD/FEM method to assess cooling efficiency of flow in a starter generator for drones, cutting the number of needed prototypes from 4-5 to 2.

Flow Equipment Team Leader

Tecniplast srl, Buguggiate (IT)
Leading the design team (4 people) dedicated to equipment to generate purified flow for bio-containment or bio-exclusion in pharmaceutical research field. Management of design from feasibility to production. Customized design for customers around the world. Supervision on installation sites in Europe, USA and Canada. Key project: Re-design of a Double-sided laminar flow hood, cutting cost by 20% with improved appearance and efficiency.

Project Manager/Engineer

Appliances Engineering, Gavirate (IT) / Merloni Progetti, Milano (IT)
Projects of household appliances (mainly washing machines) for customers around the world including Europe, China, Turkey, Russia, Belarus, Iran, Egypt, and Mexico.

Mechanical Engineer

Axial and centrifugal fans companies, Milano (IT)
Design of industrial fans, testing activities on installation sites, assembling in workshop. Work in an axial fan family company.

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