20.09.2025 aktualisiert

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Process & Manufacturing Engineer with Lean Six Sigma Black Belt

Paderborn, Deutschland
Weltweit
Master of Science in Production Engineering & Management
Paderborn, Deutschland
Weltweit
Master of Science in Production Engineering & Management

Profilanlagen

masters certificate.pdf
Lean Six Sigma Black Belt Certificate_TUVSUD.jpg
Reference Letter-Volvo Cars.pdf

Skills

CADAutoCADData AnalysisAutomobilindustrieBASIC (Programming Language)ProzessoptimierungCATIADmaicEnterprise Resource PlanningFmeaLean Six SigmaMATLABSachgüterproduktionMinitabProzesssimulationProduktionssystemePrototypingQualitätsmanagement5s-MethodeSimulationenStatistische ProzesskontrolleStatistikenNachhaltigkeitWertstromanalyseDigital TwinMagnetometerUrsachenanalysePTC WindchillFertigungsprozesseTeamcenter
Lean Six Sigma
Certified Black Belt with expertise in DMAIC methodology, process optimization, and quality improvement techniques including VSM, 5S, PFMEA, and Root Cause Analysis.

Process Simulation
Advanced knowledge of Siemens Plant Simulation and Process Simulate for building and validating simulation models for manufacturing processes, particularly in automotive environments.

ERP/CAD Tools
Proficiency in AutoCAD, CATIA, Siemens Teamcenter (PLM), and PTC Windchill (ERP/PLM) for BOM management, process planning, and layout integration.

Quality Management
Experience with Control Plans, RED X, SPC, MSA, 8D methodology for quality assurance and defect reduction in manufacturing processes.

Data Analysis
Skills in Minitab, MS Office, and basic SimTalk & MATLAB for statistical analysis and data-driven decision making.

Value Stream Mapping
Specialist certification with expertise in identifying process waste, mapping current/future states, and driving lean improvements.

Digital Twin Technology
Knowledge in developing digital twin prototypes focused on sustainability KPIs and process transparency for production systems.
 

Erfahrung

Berufserfahrung0 - 5 Jahre
Freelancer seit2025

Sprachen

DeutschGrundkenntnisseEnglischMuttersprache

Projekthistorie

Process Simulation Engineer

Volvo Cars
Supported greenfield battery plant launch by building simulation models for assembly processes. Developed matrix models for optimal buffer sizing across global plants. Created reusable simulation templates and established knowledge-sharing practices.

Technical Sales Engineer (ERP/PLM Tools)

PTC
Delivered tailored demos of Windchill PLM to clients, focusing on BOM transformation and version control. Created process plans for drone manufacturing workflows and supported BOM structuring for digital manufacturing systems.

Master Thesis Student

Stena Laboratory
Explored digital twin technology for sustainability in production systems. Developed a prototype for a drone production unit focused on sustainability KPIs and process transparency.

Graduate Apprentice Engineer

Bosch Ltd.
Reduced leakage defects in fuel pump variants by 67% using Shainin Red X analysis. Improved process capability by 20% through SPC and MSA studies. Led VSM for A-Pump line and supported PFMEA creation.

Manufacturing Intern

TATA Motors
Conducted Manyard Operational Sequential Technique (MOST) analysis and Andon data analysis, reducing lead time by 6.27 minutes through process optimization.

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