Profilbild von KumarGaurav Bansal Product & Process, design & development professional having international experience aus Berlin

Kumar Gaurav Bansal

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Letztes Update: 03.06.2023

Product & Process, design & development professional having international experience

Abschluss: MBA (Entreprenuership), Post Graduate Diploma in Mechatronics (Industrial Automation), Bachelor of Technology in Mechanical Engineering
Stunden-/Tagessatz: anzeigen
Sprachkenntnisse: deutsch (Grundkenntnisse) | englisch (Muttersprache) | hindi (Muttersprache)

Dateianlagen

Kumar_Gaurav_Bansal_CV.pdf

Skills

  1. Program and Project Management
  2. Process engineering
  3. New Product Development
  4. Mechanical engineering
  5. Mechatronics (industrial automation, low-cost automation, high-cost automation)
  6. Artificial intelligence consultant
  7. 2D & 3D Design using AutoCAD, Solidworks, and ProE
  8. Business negotiations for mergers and acquisitions
  9. Data analysis, data systems
  10. Microsoft Office suite nerd, MS Project, MS Visio,
  11. MRP: Oracle, SAP ERP
  12. Others: MES, Minitab

Projekthistorie

03/2023 - bis jetzt
Engineering Manager
(250-500 Mitarbeiter)


01/2022 - 04/2023
Process Engineering Consultant
(Automobil und Fahrzeugbau, 1000-5000 Mitarbeiter)

Industrialization, process engineering, industrial automation, and robotics. Working on OEE improvement, cycle time and downtime reduction.

04/2021 - 01/2022
Senior Industrial Engineer
(Sonstiges, 1000-5000 Mitarbeiter)

Working on setting up of automation lines in the field of argiculture. Automation of all the farming processes starting from seedling to packaging. Working with internal and external stakeholders to execute the projects by completely taking responsibility.

10/2015 - 08/2020
Lead Process Engineer 2 |Engineering
Fabrinet Company Limited

Fabrinet Company Limited [Pathumthani, Thailand] | www.fabrinet.com
1) Lead process engineering team for a new model or product and process development, new machine installations in
a clean and dry room (Class 7). Implement Lean manufacturing best practices, improve cycle time of processes,
reduce DPPM, statistical process control (SPC) & measurement system analysis (MSA).
2) Analyze and optimize production processes to increase OEE (Overall Equipment Effectiveness). Identify critical
process parameters in the control plan and WI. Develop, maintain and review of FMEAs. Design of experiment
(DoE), data analysis, integrating factory data systems like MES. Full control over engineering change management.
3) Strong coordination with Design Engineering, manufacturing engineering, quality, purchasing, and supply chain
teams to determine ideal performance specifications and supplier metrics.
4) Develop line layouts as per minimum handling time, single-piece flow, ergonomics. Review production capacity to
support volume ramp plans. Design and develop tooling for production. Monitor and audit manufacturing
processes.

02/2015 - 09/2015
Assistant Manager
Magna Rico Powertrain Private Limited

Magna Rico Powertrain Private Limited [Haryana, India] | www.magna.com
1) Project management and New Product Introduction of Hydraulic Pump assembly for the 4-wheel vehicle (LMV),
Trucks (HMV). Lead DFMEA, PFMEA, and control plan review meetings. Statistical tolerance analysis (stackup
analysis) with design team. Data-driven financial and operational decisions to review with the team.
2) Making standard operating procedures, Capex preparation & management approval for new projects.
Responsibility for expense budgets, capital forecasts, and expenditures. Special Purpose Machine (SPM) & Fixtures
Development at Supplier site across the country. Develop optimal solutions using structured methods.

07/2011 - 02/2015
Senior Process Engineer
Denso India Limited

Denso India Limited [Uttar Pradesh, India] | www.denso.com
1) Project and Program management for NPI of DC motors assemblies for Japanese car manufacturers/ OEMs in
automotive. Localization of parts from Japan & Thailand to India for cost reduction with safety in mind.
2) Designing of jigs and fixtures. Process mapping, DoE, Process Capability, machines qualification, production line
readiness, Spare parts control, Product qualification. Control on processes using statistics, implementing X-bar
charts, run charts, etc. Decision making through predictive insights in process engineering.
3) Machines, Jigs & Fixtures development across the country with multiple suppliers. Managing tool designs,
assemblies, manufacturing processes, cost estimates, and CAPEX planning.

09/2009 - 06/2011
NPD Engineer
Nucon Zander Industries Private Limited

Nucon Zander Industries Private Limited [Andhra Pradesh, India] | www.nucon.net
1) Product Development and readiness for mass production, Process qualification, and setting-up assembly &
machining line (VMC & HMC) for Pneumatic valves & cylinders.
2) To support APQP activities, cross-functional ISO/TS 16949, ISO14001, ISO9001 responsibilities. Manage Calibration
systems, Customer QA activities, design quality assessments to ensure a robust and sustainable product out of
manufacturing lines.

Reisebereitschaft

Weltweit verfügbar
Visa ready to travel to the US (B1/B2 visa), Indian citizen, and within EU (EU Blue vard holder - Employer independent + freelance).
Profilbild von KumarGaurav Bansal Product & Process, design & development professional having international experience aus Berlin Product & Process, design & development professional having international experience
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