ZF TRW; Location: Radolfzell am Bodensee, Germany
Customer: VW, Audi, Ford
Responsible for production, HS & E, work preparation, logistics, quality
assurance, LEAN and Launch Management. Responsible for the
successful VW ESD audit of the factory. Management of a cost budget of
EUR 50 million, management of 140 direct MA and 25 indirect engineers
and indirect workers. 6 Direct Report (2x Prod, Log, Q, AV, Inst.)
Most important achievements:
* Successful introduction of the HS & E, ESD (Electrostatic Discharge)
audits on site
* Preparation and support for the DQS Audit, (ISO 16949) Environmental
Management Audit, Energy Management Audit etc.
* Successful hall layout, logistics process and line optimization, to avoid
too much handling. 4 Ma reduction
* Further development of 5S and LPA in the area of production
* Successful introduction of Total Productive Maintenance, minor stop
reduction +2% OEE increase
* Successful OEE increase from 80% to 85%
* Successful outsourcing, product and line relocation due to new projects
* Ishikawa and 5 Why Introduction to Team Leader
* Minimum € 0.5 million Annual saving by Kaizen
* Implementation of a technical support level with various training
measures to ensure the technical service of all levels.